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如何實(shí)現(xiàn)儀表外殼高效加工?

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如何實(shí)現(xiàn)儀表外殼高效加工?

2023-04-05 09:01:24

  加工儀表外殼時(shí),如何能夠更快、更高效地完成工作?對(duì)此,眾多生產(chǎn)廠家和經(jīng)銷(xiāo)商提出了不同的解決方案。其實(shí),加工儀表外殼的一個(gè)主要瓶頸在于能否準(zhǔn)確、快速地切割儀表外殼的型材。

  切割儀表外殼的型材一般采用專(zhuān)業(yè)的切割機(jī)器來(lái)完成,但是如果能夠使用激光切割機(jī)器來(lái)代替?zhèn)鹘y(tǒng)的切割機(jī)器,則效率會(huì)提高很多。激光切割機(jī)的切割精度可以達(dá)到0.1mm,并且切割速度比傳統(tǒng)切割機(jī)快10倍以上,而且不需要額外的模具費(fèi)用。

  焊接儀表外殼的另一個(gè)主要瓶頸是能否準(zhǔn)確、快速地完成焊接工作。焊接外殼時(shí),如果采用傳統(tǒng)的手工焊接方式,則效率低下,成本高昂。如果能夠采用先進(jìn)的自動(dòng)化焊接設(shè)備,則大大提高了焊接效率,降低了成本。

  當(dāng)然,除了上述外殼加工方面的技術(shù)瓶頸外,還有許多其他方面的技術(shù)瓶頸,比如外殼表面處理、內(nèi)部電路板的布線、電路板上的元器件安裝等。這些技術(shù)瓶頸也需要通過(guò)不斷的摸索和嘗試來(lái)突破。

  How to achieve efficient processing of meter housing?

  When processing the housing of meter, how can the work be completed faster and more efficiently? For this, many manufacturers and distributors have put forward different solutions. In fact, the main bottleneck in processing the housing of meter is whether the profile of meter housing can be accurately and quickly cut.

  The profile of meter housing is usually cut by a professional cutting machine, but if a laser cutting machine can be used instead of a traditional cutting machine, the efficiency will be greatly improved. The cutting accuracy of Laser Cutting Machine can reach 0.1mm, and the cutting speed is more than 10 times faster than that of traditional cutting machine. There is no need for additional mold costs.

  Another main bottleneck of welding meter housing is whether the welding work can be accurately and quickly completed. When welding the housing, the efficiency is low and the cost is high if the traditional manual welding method is used. If the advanced automatic welding equipment can be used, the welding efficiency will be greatly improved and the cost will be reduced.

  Of course, in addition to the above technical bottlenecks in the processing of meter housing, there are many other technical bottlenecks, such as surface treatment of housing, wiring of internal circuit board, component installation on circuit board, etc. These technical bottlenecks also need to be continuously explored and experimented to break through.

  如何實(shí)現(xiàn)儀表外殼高效加工?

  隨著科技的進(jìn)步,儀表外殼的加工方式也在不斷演變。如今,儀表外殼的加工方式大多采用數(shù)控機(jī)床進(jìn)行加工。在進(jìn)行數(shù)控機(jī)床加工時(shí),應(yīng)注意以下幾點(diǎn):

  1、數(shù)控機(jī)床加工的精度要求較高,應(yīng)選擇精密的數(shù)控機(jī)床。

  2、在進(jìn)行數(shù)控機(jī)床加工時(shí),需要選擇合適的刀具。

  3、數(shù)控機(jī)床加工速度較快,安全性較高。

  4、數(shù)控機(jī)床加工設(shè)備較貴,購(gòu)買(mǎi)時(shí)應(yīng)謹(jǐn)慎。

  儀表外殼加工一般包括切割、沖壓、折彎、焊接、表面處理和裝配等工序。焊接是儀表外殼加工中常用的一種方式,焊接時(shí)應(yīng)注意以下幾點(diǎn):

  1、焊接時(shí)可選擇不銹鋼材料,以保證外殼的耐腐蝕性。

  2、焊接時(shí)應(yīng)選擇合適的焊接方式和焊接工藝,以保證焊接質(zhì)量。

  3、焊接時(shí)應(yīng)注意防止熱脹冷縮。

  4、焊接時(shí)應(yīng)采取防止銹蝕的措施。

  如果要實(shí)現(xiàn)儀表外殼的高效加工,應(yīng)采用適當(dāng)?shù)姆椒ê图夹g(shù)。

  With the development of science and technology, the processing methods of instrument shell are also constantly evolving. Nowadays, the processing methods of instrument shell are mostly processed by CNC machine tools. When processing CNC machine tools, the following points should be paid attention to:

  1. The accuracy of CNC machine tool processing is high, and precision CNC machine tools should be selected.

  2. When processing CNC machine tools, it is necessary to select suitable cutting tools.

  3. CNC machine tool processing speed is fast and safety is high.

  4. CNC machine tool processing equipment is expensive, so be cautious when purchasing.

  The processing of instrument shell usually includes cutting, stamping, bending, welding, surface treatment and assembly. Welding is a common way of processing instrument shell. When welding, the following points should be paid attention to:

  1. When welding, stainless steel materials can be selected to ensure the corrosion resistance of the shell.

  2. When welding, the appropriate welding method and welding process should be selected to ensure the welding quality.

  3. When welding, attention should be paid to prevent thermal expansion and contraction.

  4. When welding, anti-corrosion measures should be taken.

  If you want to achieve efficient processing of instrument shell, you should use the appropriate method and technology.

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